Ball valve

ABSTRACT

The invention provides a ball valve for refrigerating system. Conventional ball valves have plastic sealing gaskets on both sides of the valve ball, but they suffer from compression creep of the plastic sealing gaskets and great permanent compression deformation under high temperature and pressure, thus fail to reach desired sealing effect. The invention comprises a valve body, a valve seat that suits to said valve body by screw thread, a valve ball accommodated within said valve body, two plastic sealing elements on both sides of said valve ball, a valve rod connected to said valve ball, and a valve cap on said valve rod, wherein at lease one of said plastic sealing elements is abnormity sealing element on which suitable spring assembly is configured. The spring assembly consists of at least two springs with ladder-shaped longitudinal section that are reverse-superimposed. The inside of said abnormity sealing element fits well with the surface of said valve ball, while its outside functions as supporting surface and acting surface for said spring assembly. The invention provides ball valves with durable and better sealing.

BACKGROUND OF THE INVENTION

1. Field of Invention

This invention relates to a ball valve for refrigerating system.

2. Description of the Related Art

It is known to use ball valves for connecting, intercepting or regulating a cold medium in split refrigerating systems. Generally ball valves (see FIG. 1) have PTFE plastic sealing gaskets on both sides of the valve ball. By screwing in the valve seat along the thread on one side of the valve body, under certain compression, the interactive valve ball and sealing gaskets within the valve body cling to each other closely, and thus function as seal. A valve rob with an “0” ring is connected to the valve ball, so as to open or close the ball valve conveniently by turning the valve rob which drives the valve ball turn. However, due to obvious compression creep of the PTFE plastic sealing gaskets, this kind of ball valve suffers from great permanent compression deformation under high temperature and pressure, thus causing the decreasing of sealing impacting force between the interactive valve ball and PTFE plastic sealing gaskets. The sealing effect is not ideal.

SUMMARY OF THE INVENTION

The invention provides a durable ball valve with desired sealing effect under varying temperature conditions to overcome shortcomings of conventional technology.

The technical solution of the invention is the following.

A ball valve, comprising a valve body, a valve seat that suits to said valve body by screw thread, a valve ball accommodated within said valve body, two plastic sealing elements on both sides of said valve ball, a valve rod connected to said valve ball, and a valve cap covered on said valve rod, wherein at least one of said plastic sealing elements is abnormity sealing element on which suitable spring assembly is configured. The spring assembly consists of at least two springs with ladder-shaped longitudinal section which are reverse-superimposed. The inside of said abnormity sealing element fits well with the surface of said valve ball, while its outside functions as supporting surface and acting surface for said spring assembly.

The sealing is accomplished by meshing valve seat with the screw thread on one side of the valve body, screwing tightly by certain torque to compress the spring assembly, and tightening contact of valve ball with plastic sealing elements on both sides of the vale ball through axial spring force of the spring assembly. In this way, spring assembly provides continuous pushing force to plastic sealing elements, thus eliminating the interior leakage caused by the deformation of plastic sealing elements under varying temperature conditions. The spring of the spring assembly is particular to provide better sealing to plastic sealing elements. When a single spring is used, it fails to function because its stiffness makes itself compressed less than the deformation of the plastic sealing elements. When three or more springs are used, manufacturing cost will increase. Therefore, the best solution is to use two superimposed springs.

Said ball valve has one ring metal gasket on each end of the spring assembly to support the spring, and to avoid the generation of copper powder and deformation of valve seat or valve body by preventing the spring from contacting with valve seat or valve body, which is made of copper.

The invention provides ball valves with durable and better sealing by using continuous pushing force of spring assembly to plastic sealing elements, and eliminating interior leakage caused by deformation of plastic sealing elements under varying temperature conditions.

The invention is further described with following figures and examples.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a structure drawing of conventional ring valve.

FIG. 2 is a structure drawing of a ball valve embodyment according to the invention.

FIG. 3 is a structure drawing of spring assembly embodiment according to the invention.

FIG. 4 is a structure drawing of a single spring in FIG. 3.

FIG. 5 is a structure drawing of an abnormity sealing element according to the invention.

DESCRIPTION OF THE PREFERRED EMBODYMENTS Example 1

Referring to FIG. 2˜4, the invention comprises a valve body 1, a valve seat 2 that suits to said valve body by screw thread, a valve ball 3 accommodated within said valve body, a ring plastic sealing element 11 (which is same to the structure of the conventional sealing element) placed between said valve ball 3 and said valve body 1, a valve rod 4 on said valve ball 3, and a valve cap 5 covered on said valve rod 4, and an abnormity plastic sealing element 6 placed between said valve ball 3 and said valve seat 2. a suitable spring assembly 7 is configured on said abnormity sealing element 6. The spring assembly consists of springs 12 with ladder-shaped longitudinal section that are reversedly superimposed. The inside of said special sealing element 6 fits well with the surface of said valve ball 3, while its outside functions as supporting surface 8 and acting surface 9 for said spring assembly 7. Said spring assembly 7 respectively has a ring metal gasket 10 on each end to support said spring assembly 7. There is an “O” ring on said valve rob 4.

Example 2

The difference of this embodiment with that of Example 1 is that the abnormity sealing elements and suitable spring assembly are placed between valve body and valve ball, and that conventional ring plastic sealing element is used between valve seat and valve ball. 

1. A ball valve, comprising a valve body (1), a valve seat (2) that suits to said valve body by screw thread, a valve ball (3) accommodated within said valve body, two plastic sealing elements on both sides of said valve ball, a valve rod (4) connected to said valve ball, and a valve cap (5) on said valve rod, wherein at lease one of said plastic sealing elements is abnormity sealing element (6) on which suitable spring assembly (7) is configured. The spring assembly (7) consists of at least two springs (12) with ladder-shaped longitudinal section which are reverse-superimposed. The inside of said abnormity sealing element (6) fits well with the surface of said valve ball (3), while its outside functions as supporting surface (8) and acting surface (9) for said spring assembly.
 2. A ball valve according to claim 1, wherein ring metal gasket (10) is respectively configured on both ends of said spring assembly (7). 